Pellet Die and Spare parts

Flat Die Ring Die Pellet Die Customzied Manufacture CPM 

Introduction of  Pellet Die
1. Material: X46Cr13 /4Cr13(stainless steel),
20MnCr5/20CrMnTi (alloy steel)
customized
2. Hardness: HRC54-60.
3. Diameter: 1.0mm up to 28mm
4. Pellet die type: Ring Die or Flat Die
5. Outer diameter: Outer diameter up to 1800mm

Generally pellet die flat die ring die  customzied :

Yulong Pellet machine ring die :XGJ850/560

For Zhengchang pellet mill: SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, etc
For Muyang pellet mill: MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010;
MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Especially for shrimp feed pellet, diameter: 1.2-2.5mm)
For Awalia pellet mill: Awalia 420, Awalia350, etc
For Buhler pellet mill: Buhler304, Buhler420, Buhler520, Buhler660, Buhler900, etc.
For Kahl pellet mill(Flat die): 38-780, 37-850, 45-1250, etc
For IDAH pellet mill:PM-42L,PM-51SA,PM-53SA,PM-53SC,PM-53WS,PM-635D

Customized is accepted.

Pellet die  is very important part of ring die pellet machine in the whole manufacturing process. The quality of ring die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost for example: reduce energy consumption (granulation energy consumption accounts for 30%-35% of the total energy consumption of the entire workshop), and reduce production costs (the cost of pellet mill die loss accounts for 25%-30% of the maintenance cost of the entire production workshop).

Highlight:

1. Select quality forging stock, but general companies select casting stock

2. Use gun drill , the hole is completed by one time, nice appearance, high capacity

3. Use America vacuum oven and advanced treatment craft, ensure twice service life

4. Strong R&D help customer design compression ratio and strength according to requirements, Ensure pelleting effect and high quality of produc

The difference between different raw materials :

1. Alloy dies are the choice for many feed processors because of their good abrasion and breakage resistance

2. Chrome dies (less used )have superior corrosion resistance, making them the choice for processing operations involving corrosive chemicals

3. Stainless steel dies have the best abrasion and breakage resistance as well as good corrosion resistance

Pellet die processing :

gun-drilling machine+ auto counter-sinking machine+vacuum heat treatment machine..

WARM TIPS:
1.The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as a result of tramp metal;
2.Material should be evenly distributed across the whole working area;
3.Make sure that all holes work uniformly, opening the clogged holes if necessary;
4.When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.

How to choose the compression ratio :